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Geometry
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Machined features
Prismatic, turned, multi-face, datum-controlled parts.
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Moldable geometry
Thin walls, ribs, bosses, clips, cosmetic or assembled plastic parts.
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Complex / additive geometry
Internal forms, rapid iterations, geometry difficult to machine or mold early.
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Swiss for small turned parts; vacuum casting for low-volume molded-like geometry.
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Material
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Metals and engineering plastics supplied as machinable stock.
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Production thermoplastics selected for molding behavior and application requirements.
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Printable polymers or metals where additive material properties fit the application.
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Route depends on prototype intent, resin simulation need, or tooling destination.
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Volume
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Strong fit for prototypes through low-to-medium repeat volumes.
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Stronger when repeat demand can justify tooling investment.
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Strong for prototypes, short runs, validation, and selected low-volume production.
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Rapid tooling or vacuum casting can bridge the gap before full production.
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Tolerance
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Suitable where machined dimensions and datum relationships require direct control.
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Must consider molding behavior, shrinkage, tooling condition, and inspection state.
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Depends on additive process, build orientation, material, and post-processing.
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Confirm critical features separately when the route is still being validated.
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Tooling Commitment
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No dedicated production mold required.
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Requires tooling investment before repeat molded production.
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Usually avoids dedicated tooling for the printed geometry.
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Rapid tooling reduces commitment; export molds support transferred production.
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