Aluminum Alloys
6061, 7075, 5052, 2024
Lightweight housings, brackets, plates, fixtures, visible machined parts, and components where strength-to-weight ratio or anodized appearance matters.
Softer grades may show thread wear, denting, or insert retention risk; higher-strength grades may increase cost, tool wear, or procurement constraints if over-specified.
Anodize, hard anodize, conversion coating, or plating may affect bores, threads, sealing faces, and other CTQ fits that must be checked after finishing.
Stainless Steels
303, 304L, 316L, 17-4 PH
Corrosion-sensitive components, washdown hardware, shafts, housings, fastener-related parts, and machined components requiring strength plus corrosion resistance.
Machining cost, tool wear, burr formation, work hardening, magnetism after cold work, and grade substitution risk can affect part cost and approval.
Passivation, electropolishing, blasting, or surface cleaning should be reviewed against corrosion expectations, appearance requirements, and CTQ surface conditions.
Confirm grade, heat lot, product form, corrosion requirement, and inspection scope. Review
quality documents and inspection support.
Request MTC, CoC, PMI, or heat-lot traceability only where the project requires verification.
Brass and Copper Alloys
C360, C3604, C110, beryllium copper
Electrical hardware, conductive components, RF shielding parts, bushings, connectors, heat-transfer parts, and high-machinability precision features.
Surface oxidation, burrs on fine edges, grade purity differences, conductivity mismatch, and plating or tarnish-control requirements can affect performance.
Nickel, silver, gold, tin, or other functional plating may be required for conductivity, solderability, wear, or tarnish resistance depending on the drawing.
Confirm alloy grade, conductivity target, plating requirement, storage condition, and incoming material evidence before approving substitutes.
Request material certificate, conductivity evidence, and plating certificate where specified by the drawing or customer requirement.
Engineering Plastics
Polycarbonate, ABS, nylon, POM, PEEK
Insulators, lightweight covers, wear pads, clear or impact-resistant parts, prototypes, medical or electronics components, and metal-replacement parts where stiffness and environment allow.
Moisture absorption, thermal expansion, creep, stress cracking, poor datum stability, and edge deformation can affect tight CNC tolerances or assembly fit.
Machined plastics may show tool marks, burrs, surface whitening, dimensional movement, or moisture-related drift depending on material grade and service environment.
Confirm resin grade, sheet or rod source, moisture condition, annealing need, tolerance requirement, and service environment. Use the
injection molding material properties guide only when the project may transition to molding.
Request resin grade evidence and dimensional stability review where CTQ fits depend on plastic behavior.