High-Precision Manufacturing Solutions |5-Axis CNC|Swiss lathe|Injection Molding|Rapid Tooling| 3D Printing
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Custom Manufacturing From Prototyping To Production
Rapid prototyping & on-demand manufacturing in days.
Machining &Molding for Plastic & Metal parts.
ISO 9001:2015 Certified Factory
Vacuum casting is widely used for prototyping, low-volume production, and functional testing in industries like automotive, electronics, medical devices, and consumer products. It is ideal for creating high-quality, detailed parts from materials such as polyurethane or silicone, closely resembling injection-molded components. Vacuum casting allows for the production of small batches of complex, precise parts with smooth surface finishes, making it perfect for design validation, aesthetic models, and custom parts.
With over 20 years of design experience, we provide excellent mold design and enhanced part analysis solutions, fully understanding all customer product requirements to help reduce mold costs. Our relentless adherence to superior design standards is the key foundation for the success of all mold projects at Super Ingenuity.
Plastic Mold Business Overview:
■ Standardized DFM Operations
■ Mold Flow Analysis Reports
■ Product Improvement Suggestions
■ Comprehensive 2D/3D Mold Drawings
■ Mold Design Optimization Solutions
■ Reverse Engineering
■ Collaborative Design Based on Customer Feedback
■ Project managers with extensive experience in tooling design, manufacturing, and project management, possessing strong coordination, planning, and English communication skills + 24-hour rapid service
■ Providing end-to-end solutions from project initiation to completion, ensuring a superior customer experience
■ Trained professionally in Germany, our team excels in professional mold testing and validation capabilities
■ Our workflow is designed to keep clients informed and in control throughout the entire process
■ The following clearly outlines how clients can effectively monitor their projects in four distinct stages：
Precision, Quality and Affordability at any volume. Our team responds quickly to accommodate your needs.
• An Experienced Team with Expertise
• Advanced In-house Equipments
• Competitive Prices in the Industry
• One-To-One Collaboration & Proactive DFM
• High Complexity Machining Capability
• Industry-Leading Turnaround Times
Vacuum Casting Experience Sharing
Low cost for silicone molds
Cast urethane parts are made of cheap molds, eliminating the need to invest in expensive and time-consuming metal tooling. It is a cost effective method for making high quality prototypes and low volumes of parts.
Fast delivery
Up to 50 functional cast urethane parts can be produced in 10 to 15 days when you choose vacuum casting.
A wide selection of materials
Casting resins materials range from soft and flexible to rigid and impact-resistant, as well as colored and clear.
High precision and fine details
Vacuum casting provides end-use parts of high precision and fine details with production-level quality.
Excellent surface finish
Urethane casting can provide better surface textures compared with CNC prototyping or 3D printing.
Vacuum casting is a versatile manufacturing process used to create high-quality prototypes and low-volume production parts. The process begins with creating a master model, often using 3D printing. A silicone mold is then formed around the model, and once the mold is cured, it’s cut open to remove the master. The mold is placed in a vacuum chamber, where liquid resin is poured into it. The vacuum removes air bubbles and ensures accurate filling. After curing, the parts are removed, trimmed, and finished. The entire process typically takes 7-10 days, depending on the complexity and volume of the order.
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