CNC Machining & Injection Molding — DFM/Moldflow Support, CMM Inspection, Prototype to Production Solutions.
At Super-Ingenuity (SPI), we invest in production-grade machines and measurement systems to translate your drawings into repeatable, inspectable parts—from prototyping to series production.
Optimized for aerospace-grade tolerances and large-envelope industrial components.
| Equipment / Brand | X/Y/Z Travel (Envelope) | Spindle / Capabilities | Precision / Repeatability | Qty |
|---|---|---|---|---|
| 5-Axis Center (Haas/Mazak) | 500 × 450 × 400 mm | 15,000 RPM / Simultaneous | ±0.005 mm (size & datum dependent) | 5 |
| High-Speed Mill (Fanuc/Brother) | 700 × 400 × 300 mm | 24,000 RPM / Rigid Tapping | ±0.008 mm (general aluminum housings) | 12 |
| Swiss Lathe (Star/Tsugami) | Max Dia: Φ20 mm | 12-Axis / Live Tooling | ±0.003 mm (small precision shafts) | 8 |
The trust pillar of Super-Ingenuity: ensuring dimensional traceability with defined inspection responsibility.
Expert Lead: Zhang Guo Qing — Senior Metrology Specialist
Responsible for CMM programming, measurement validation, and audit support (FAIR / PPAP / CPK reports). For medical applications, see medical-grade components.| Inspection Device | Brand / Model | Measurement Range | Certified Accuracy | Maintenance Status |
|---|---|---|---|---|
| Bridge CMM | Hexagon Global S | 1000 × 800 × 600 mm | ±1.5 μm (0.0015 mm) | Annual Laser Calib |
| Optical Comparator | Keyence IM-8000 | Instant Field Check | Sub-micron resolution | Daily Verification |
Verify envelope, tolerance, and inspection capability against your part requirements.
DOWNLOAD FULL PDF FACILITY LISTDimensional traceability, GD&T verification, and material/surface risk control aligned to IQC–IPQC–FQC workflows.
3D volumetric inspection for GD&T verification on critical features (datum strategy, position, coaxiality, cylindricity).
Automated 2D measurement for high-volume monitoring (pitch, profile, and instant field-of-view checks) to catch drift early.
Surface roughness qualification for functional interfaces and finishing requirements (Ra/Rz), supporting process validation and release.
Incoming material verification for alloy grade identification and compliance screening, reducing wrong-material risk before machining.
Example report showing GD&T evaluation, datum setup, and traceability for a medical-grade component.
Risk-based packaging and export controls for precision components shipped globally.
Engineering intent: Packaging and export controls designed to protect dimensional accuracy, surface integrity, and material compliance from factory to assembly line.
Applied to carbon steel and alloy parts for sea or long-distance freight
For carbon steels and alloys, we apply VCI (Volatile Corrosion Inhibitor) bags and moisture-absorbent silica gel to reduce oxidation risk during 30+ day sea freight.
Used for cosmetic, sealing, or precision-threaded components
Threads and functional surfaces are protected using custom EPE foam inserts, protective netting, and vacuum sealing to reduce vibration-induced micro-scratches and thread damage.
Required for electronic housings and ESD-sensitive assemblies
Electronic housings and robotics components are packed in anti-static (ESD) shielding bags to reduce electrostatic discharge risk during handling and transit.
Applied to all overseas shipments requiring wooden packaging
Bulk shipments utilize fumigated, ISPM-15 certified wooden crates or reinforced double-walled cartons with high crush-resistance (ECT 44+) for export compliance and transport robustness.
Each export shipment is delivered with a standardized technical dossier to support customs clearance, quality audits, and incoming inspection.
Verify packaging controls and shipment documentation against your part requirements.
Audit-ready measurement capability with defined usage stages (IQC / IPQC / FQC) and traceable reporting.
Use stage: IPQC & FQC
GD&T verification for datums, position, coaxiality, and cylindricity with audit-ready reports for CTQ features (e.g., surgical instrument components and precision housings).
Use stage: IPQC
Fast dimensional monitoring for high-volume molded housings and connectors—profile, pitch, and feature trending to detect drift before final inspection.
Use stage: IQC
Material composition verification to reduce wrong-material risk and support RoHS / REACH compliance for ESD-sensitive assemblies and electronics enclosures.
Use stage: FQC
Surface finish validation for seal surfaces, bearing seats, and cosmetic faces—supports incoming inspection alignment and finishing acceptance criteria.
Engineering-grade surface solutions with measurable parameters and verification workflows across Manufacturing Capabilities. Tolerance and dimensional impact are reviewed before finishing for critical features.
Dimensional impact: Dimensional impact is minimal; thickness is added uniformly on functional surfaces. Critical tolerances should be reviewed before coating.
Ideal for high-speed sliding parts and medical instruments requiring extreme surface hardness and low friction coefficients.
Dimensional impact: EN adds material uniformly; dimensional allowance is required for tight-tolerance parts. Thickness is controlled based on functional requirements.
Provides corrosion resistance and uniform thickness for complex geometries in Export Mold Production and precision CNC components.
Dimensional impact: Anodizing partially converts surface material and may affect critical dimensions. Masking and tolerance review are recommended.
Common for aluminum corrosion protection and stainless steel cleanliness/biocompatibility needs in Injection Molding inserts and aerospace CNC machining.
Dimensional impact: Passivation does not add thickness; it improves corrosion resistance by removing free iron and enhancing the passive layer. Surface condition and cleanliness requirements should be confirmed before processing.
Recommended for medical-grade and corrosion-sensitive stainless parts across Medical, Electronics and general precision assemblies.
Finishing improves performance, but it can introduce measurable risks (dimensional change, adhesion, compatibility). If the following conditions apply, we recommend an engineering review before release:
Surface finish selection depends on three factors:
Based on this:
All surface treatments are validated at our Quality Assurance center using industrial test methods. All finishing validation results are documented and included with shipment upon request.
What is the practical way to select a finish without underestimating tolerance risk?
Engineering-first guidance to balance performance, machining risk, and cost before finalizing material selection.
Best suited for implant housings and surgical instrument components requiring biocompatibility and thermal stability. Machined on 5-axis CNC with controlled heat management to reduce work hardening.
Ti-6Al-4V is prone to work hardening and heat accumulation. We use coolant-through strategies and conservative engagement to stabilize temperature and protect the surface finish (e.g., Ra 0.8) while maintaining edge integrity.
Not recommended when ultra-thin walls or aggressive post-machining forming is required.
For high-strength lightweight parts where distortion risk can dominate yield. Common in structural brackets, housings, and multi-face datum parts for aerospace programs.
7075-T6 can release residual stress during machining. We plan sequencing and fixturing to improve thermal stability and reduce warp—flatness can be maintained within ±0.02 mm on controlled setups, depending on geometry and datum strategy.
Not recommended for large flat parts without stress-relief strategy or fixture control.
For electrically sensitive or chemically demanding applications where material substitution and contamination control matter. Common in electronics enclosures and precision turned plastic components on Swiss-lathe processes.
PEEK and PTFE are sensitive to heat and edge formation. We isolate tooling and handling to reduce mixed-material contamination, tune cutting parameters to minimize burrs, and protect seal surfaces and cosmetic faces with controlled deburring.
Not recommended when mixed-material contamination cannot be isolated.
DFM recommendations are provided by manufacturing engineers based on actual machining trials and inspection feedback.
Review material choice and machining risk (work hardening, stress relief, thermal stability) before you lock the BOM or tolerance scheme.
Using our 5-axis CNC machining centers and Sodick Wire EDM, we support features down to ±0.005 mm (feature-dependent). Submit a STEP/IGES file to receive a DFM feasibility review with process route, key risks, and inspection method recommendations.
